{"id":5989,"date":"2025-01-15T14:50:41","date_gmt":"2025-01-15T14:50:41","guid":{"rendered":"https:\/\/www.springboard.pro\/?p=4976"},"modified":"2026-09-29T08:30:04","modified_gmt":"2026-09-29T08:30:04","slug":"drug-delivery-trends-for-2025","status":"publish","type":"blog","link":"https:\/\/www.sanner-group.com\/insights\/blog\/drug-delivery-trends-for-2025\/","title":{"rendered":"Drug Delivery Trends for 2025"},"content":{"rendered":"\n<section id=\"armstrong-block-editor-block_f4777eff98d2f45119117fc0e4e13aef\" class=\"armstrong-block armstrong-block-editor\" >\n    <div class=\"container-fluid\">\n        <div class=\"row\">\n            <div class=\"col-lg-12\">\n                                <p>At the start of 2025, the drug delivery device industry is larger and more innovative than ever. In the \u201c<a href=\"https:\/\/www.ondrugdelivery.com\/drug-delivery-trends-for-2024\/\">Drug Delivery Trends for 2024<\/a>\u201d article in\u00a0<em>ONdrugDelivery<\/em>\u2019s January 2024 issue one year ago,(<span class=\"ordinal\">1)<\/span>\u00a0we identified five key trends for the past year:<\/p>\n<ol>\n<li>The booming market for weight-management drugs<\/li>\n<li>Closed-loop insulin systems (artificial pancreases)<\/li>\n<li>Large-volume injection<\/li>\n<li>Ophthalmic injections<\/li>\n<li>New development budgets for 2024.<\/li>\n<\/ol>\n<p>Sales of weight management drugs, led by glucagon-like peptide-1s (GLP-1s) such as Wegovy (semaglutide, Novo Nordisk) and Zepbound (tirzepatide, Eli Lilly), have indeed increased substantially from around US$40 billion (\u00a331.8 billion) in 2023 to around $53 billion in 2024. Growth is expected to continue in the region of 16% to 18% annually.(<span class=\"ordinal\">2)<\/span>\u00a0The $16.5 billion acquisition of\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/catalent\/\">Catalent<\/a> by Novo Holdings (Dartford, UK) in February 2024 caused shockwaves through the drug delivery industry as fill-finish and injection device manufacturing capacity became saturated.(<span class=\"ordinal\">3)<\/span>\u00a0This trend shows no signs of slowing but will change significantly as semaglutide\u2019s core patents expire in various countries in 2026.<\/p>\n<p>Closed-loop insulin systems continue to innovate, with the Omnipod 5 (Insulet, Acton, MA, US) pump able to integrate with the FreeStyle Libre 2 (Abbott Diabetes Care, Chicago, IL, US) or Dexcom G6 (DexCom, San Diego, CA, US) continuous glucose sensors<span class=\"ordinal\">4<\/span>\u00a0and the t:slim X2 (Tandem Diabetes, San Diego, CA, US) integrating with the FreeStyle Libre<span class=\"ordinal\"> 2.5.<\/span><\/p>\n<p>Meanwhile, new options for large-volume injections continue to emerge, such as 5 mL autoinjectors. Additional ophthalmic injector development demand continues to be high, but the innovative projects in this area remain confidential.<\/p>\n<p>Finally, anecdotal evidence suggests that new development budgets increased substantially in 2024. As predicted, many major pharmaceutical and medical device companies emerged from their corrections after the significant investments made in the industry during the covid-19 pandemic, multinational supply chains adjusted to new geopolitical realities and interest rates reduced throughout the year, thus freeing up capital for investment.<\/p>\n<h3><strong><span class=\"gold\">Trend 1: Emergency combination products<\/span><\/strong><\/h3>\n<p>Many people think of EpiPen from Viatris when emergency medication is mentioned. EpiPen contains adrenaline (epinephrine) to treat anaphylaxis, which can be life threatening. However, some patients and caregivers delay or do not administer treatment in an emergency due to fear of the needle, lack of portability or, for untrained users, fear of giving an injection, among other reasons.(<span class=\"ordinal\">6)<\/span> The first nasal adrenaline for anaphylaxis was approved in Europe in June 2024, and the US in August 2024.(<span class=\"ordinal\">7)<\/span>\u00a0The product is called EUR<em>neffy<\/em>\u00a0in Europe and\u00a0<em>neffy<\/em>\u00a0in the US (ARS Pharmaceuticals, San Diego, CA, US). We look forward to other emergency drugs being delivered through new administration routes or using new and improved delivery devices.<\/p>\n<p>Regulatory guidance for emergency combination products is evolving. In April 2020, the US FDA released draft guidance on \u201cTechnical Considerations for Demonstrating Reliability of Emergency-Use Injectors Submitted under a BLA, NDA or ANDA\u201d. This draft guidance is being used for developing devices that are injectors or use different routes of administration.<\/p>\n<p>The draft guidance contains the \u201c5 Nines\u201d rule, wherein it \u201crecommends that emergency-use injectors include design control specifications for successful injection reliability of 99.999% with a 95% level of confidence.\u201d If taken literally, this would mean that a development program would have to test nearly 300,000 devices with zero failures. Emergency devices are typically single use, so a six-figure number of tests is commercially impractical. Therefore, advanced device development and statistical expertise are needed to justify confidence to the 5 Nines level.<\/p>\n<h3><strong><span class=\"gold\">Trend 2: Reusable drug delivery devices\u00a0<\/span><\/strong><\/h3>\n<p>Many drug delivery devices can be developed as either disposable or part-reusable (Figure 1). In our \u201c<a href=\"https:\/\/www.ondrugdelivery.com\/drug-delivery-device-trends-for-2022\/\">Drug Delivery Device Trends for 2022<\/a>\u201d article,(<span class=\"ordinal\">8)<\/span>\u00a0we identified a trend whereby pioneering devices tend to be partly reusable, and then wholly disposable versions appear and take some of the market. Many of the devices in development indicate that there is renewed interest in reusable devices. Drivers for this trend are likely to include the following:<\/p>\n<ul>\n<li>Patients and other stakeholders are becoming increasingly sensitive to the environmental impact, especially from plastic waste, of fully disposable devices.<\/li>\n<li>The current generation of devices tends to be more complicated and costly than the previous generation. For example, on-body injectors are likely to have more components and mechanisms, and therefore have a higher built-in cost than prefilled syringes, safety systems and autoinjectors. The economics of fully disposable devices sets an upper limit on their cost.<\/li>\n<li>Many new devices have a \u201cconnectivity\u201d aspect. The electronics and batteries that are typically involved in these features lend themselves to reusable modules.<\/li>\n<\/ul>\n<p>Example reusable autoinjectors that have been announced recently include:<\/p>\n<ul>\n<li>The Elexy reusable autoinjector from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/shl-group-2\/\">SHL Medical<\/a><\/li>\n<li>The Aria reusable autoinjector from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/phillips-medisize\/\">Phillips Medisize<\/a><\/li>\n<li>AstraZeneca\u2019s reusable autoinjector.<\/li>\n<\/ul>\n<p>Reusable injection devices from earlier years include easypod\/RebiSmart from Merck Group, AutoTouch from Amgen, and ava from UCB Biopharma (Brussels, Belgium).<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"full-width-image\" src=\"https:\/\/www.sanner-group.com\/wp-content\/uploads\/2025\/01\/Disposable-vs-non.png\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" srcset=\"https:\/\/www.sanner-group.com\/wp-content\/uploads\/2025\/01\/Disposable-vs-non.png 1024w, https:\/\/www.sanner-group.com\/wp-content\/uploads\/2025\/01\/Disposable-vs-non-300x217.png 300w, https:\/\/www.sanner-group.com\/wp-content\/uploads\/2025\/01\/Disposable-vs-non-768x557.png 768w\" alt=\"\" width=\"1024\" height=\"742\" \/><\/p>\n<h3><strong><span class=\"gold\">Trend 3: Renewed interest in gas-powered injectors\u00a0<\/span><\/strong><\/h3>\n<p>Development of new biologics, particularly monoclonal antibodies, is leading to demand for injection devices capable of handling increased volumes and viscosities. Most commercial autoinjectors are driven by a mechanical (typically stainless steel) spring. However, compressed or liquefied gas canisters can provide higher energy densities than springs. As such, several companies have developed gas-powered autoinjectors, with current examples including:<\/p>\n<ul>\n<li>The Aerio range from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/kaleo\/\">Kal\u00e9o<\/a><\/li>\n<li>ZENEO from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/crossject\/\">CrossJect<\/a><\/li>\n<li>LVDC from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/windgap-medical\/\">Windgap Medical<\/a><\/li>\n<li>AltaVISC from Altaviz<\/li>\n<li>The Congruence Autoinjector from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/altaviz\/\">Congruence Medical<\/a><\/li>\n<li>Bios from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/smc-ltd\/\">SMC<\/a><\/li>\n<\/ul>\n<p>This is not an exhaustive list of the gas-powered injectors in development, and several have ceased development, such as Syrina by\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/bespak\/\">Bespak<\/a>. The clear trend is that many device companies are betting on gas power as their future platform for high-viscosity and\/or high-volume injections.<\/p>\n<h3><strong><span class=\"gold\">Trend 4: Reduced injection site pain<\/span><\/strong><\/h3>\n<p>Patient adherence remains a critical challenge in the management of chronic conditions, with injection site pain (ISP) playing a significant role in non-compliance.(<span class=\"ordinal\">9)<\/span>\u00a0ISP is a multifaceted issue influenced by environmental factors,<span class=\"ordinal\">10<\/span>\u00a0patient physiology, and the characteristics of formulations and delivery devices. Formulations often include excipients \u2013 such as buffering agents, tonicity adjusters, bulking agents, surfactants and preservatives \u2013 essential for maintaining the stability of complex and fragile therapeutics. However, these excipients may inadvertently contribute to ISP. Similarly, device characteristics, including needle geometry and delivery rate, significantly impact the level of pain perceived by patients during administration. Addressing these factors is critical for improving patient experience and adherence.<\/p>\n<p>The introduction of innovative adjuvants, such as hyaluronidase, represents a breakthrough in reducing ISP, particularly for larger-volume formulations. These adjuvants facilitate more tolerable delivery and their adoption has gained momentum, including the FDA\u2019s recent approval of VYVGART Hytrulo by Argenx (Boston, MA, US) in 2024. This development sets the stage for broader use of adjuvants in 2025 and beyond.(<span class=\"ordinal\">11)<\/span><\/p>\n<p>Autoinjectors, such as the YpsoMate 2.25 (<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/ypsomed-ag\/\">Ypsomed<\/a>), will use syringes featuring short, ultra-thin needles specifically designed for high-viscosity formulations,(<span class=\"ordinal\">12)<\/span>\u00a0with the announcement of a collaboration with\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/bd-becton-dickinson-company\/\">BD<\/a> on integration of the Neopak\u2122 XtraFlow\u2122 system.(<span class=\"ordinal\">13)<\/span>\u00a0This trend is expected to expand into broader applications and other primary packaging systems intended for subcutaneous delivery.<\/p>\n<p>There has also been a sustained adoption of on-body devices that, among other things, achieve slow injections, which inherently limits ISP:<\/p>\n<ol>\n<li>The UDENCYA ONBODY\u2122 Injector by Coherus BioSciences (Redwood City, CA, US) was approved by the FDA in December 2024.(14) This device delivers a pegfilgrastim biosimilar for treating neutropenia competing with Amgen\u2019s Neulasta Onpro.<\/li>\n<li>The enFuse onbody injector from\u00a0<a href=\"https:\/\/www.ondrugdelivery.com\/companies\/enable-injections-llc\/\">Enable Injections<\/a> has been approved for Apellis Pharmaceuticals\u2019 (MA, US) EMPAVELI (pegcetacoplan), providing a self-administration option for patients needing high-volume subcutaneous injections. Development agreements between Enable Injections and companies such as Sobi (Waltham, MA, US) may lead to more of these devices reaching the market.(<span class=\"ordinal\">15)<\/span><\/li>\n<\/ol>\n<p>Advances in injection technologies, from innovative adjuvants to cutting-edge device designs, can reduce ISP and thereby reduce one of the key barriers to higher patient adherence. We expect an increased adoption of new technologies through 2025 across a broader range of formulations and therapeutic areas.<\/p>\n<p><strong><span class=\"gold\">SUMMARY<\/span><\/strong><\/p>\n<p>The weight-management drug market continues to boom and new closed-loop insulin systems continue to come to market. There has also been progress in large-volume injectors and ophthalmic injectors. There are signals that the development budgets for drug delivery devices increased in 2024 over 2023 as predicted.<\/p>\n<p>Those trends are likely to continue and, to those, we have added the following predictions for 2025:<\/p>\n<ul>\n<li>Increased interest and use of new emergency combination products<\/li>\n<li>Increasing development of reusable drug delivery devices<\/li>\n<li>Renewed interest in gas-powered injectors<\/li>\n<li>Developments in low pain drug delivery.<\/li>\n<\/ul>\n<p>Written by Tom Oakley and Alex Vasiev and featured in <a href=\"https:\/\/www.ondrugdelivery.com\/drug-delivery-trends-for-2025\/\">OnDrug Delivery<\/a>.<\/p>\n<p><strong><span class=\"gold\">REFERENCES<\/span><\/strong><\/p>\n<ol>\n<li><em>Oakley T, de Silva K, \u201c<a href=\"https:\/\/www.ondrugdelivery.com\/drug-delivery-trends-for-2024\/\">Drug Delivery Trends for 2024<\/a>\u201d. ONdrugDelivery, Issue 156 (Jan 2024), pp 14\u201317.<\/em><\/li>\n<li><em>\u00a0\u201cThe growing market for GLP-1 drugs\u201d. Macquarie Asset Management, Oct 2024.<\/em><\/li>\n<li><em>\u201cNovo Holdings to Acquire Catalent\u201d. Press Release, Catalent, Feb 2024.<\/em><\/li>\n<li><em>\u201cOmnipod 5 can now connect with the new Freestyle Libre 2 Plus sensor\u201d. Diabetes UK, Jun 2024.<\/em><\/li>\n<li><em>Reuter E, \u201cAbbott, Tandem launch new hybrid closed-loop insulin delivery system\u201d. Medtech Dive, Jan 2024.<\/em><\/li>\n<li><em>\u201cFirst nasal adrenaline spray for emergency treatment against allergic reactions\u201d. EMA, Jun 2024.<\/em><\/li>\n<li><em>\u201cFDA Approves First Nasal Spray for Treatment of Anaphylaxis\u201d. US FDA, Aug 2024.<\/em><\/li>\n<li><em>Oakley T, \u201c<a href=\"https:\/\/www.ondrugdelivery.com\/drug-delivery-device-trends-for-2022\/\">Drug Delivery Device Trends for 2022\u201d<\/a>. ONdrugDelivery, Issue 129 (Feb 2022), pp 12\u201314.<\/em><\/li>\n<li><em>Taghizadeh B, Jaafari MR, Zargham N, \u201cNew insight into the importance of formulation variables on parenteral growth hormone preparations: potential effect on the injection-site pain\u201d. Front Endocrinol (Lausanne), 2022, Vol 13, article 963336.<\/em><\/li>\n<li><em>Yip L, Oakley T, \u201cThe final frontier to improving low-pain injections\u201d. Springboard, Jan 2024.<\/em><\/li>\n<li><em>Becker Z, \u201cArgenx widens its Halozyme Therapeutics-partnered net with 4 new targets in $30M license expansion\u201d. Fierce Pharma, Oct 2024.<\/em><\/li>\n<li><em>Fontanellaz T, Jost R, Schneider S, \u201c<a href=\"https:\/\/www.ondrugdelivery.com\/subcutaneous-drug-delivery-adapting-to-high-viscosity-large-volume-demands\/\">Subcutaneous Drug Delivery: Adapting to High-Viscosity, Large-Volume Demands<\/a>\u201d. ONdrugDelivery, Issue 166 (Oct 2024), pp 8\u201312.<\/em><\/li>\n<li><em>\u201cBD and Ypsomed Collaborate to Advance Self-Injection Systems for High Viscosity Biologics\u201d. Press Release, Press Release, BD, Oct 2024.<\/em><\/li>\n<li><em>Mehr S, \u201cFDA Hands Coherus Approval for Udenyca<span class=\"ordinal\">\u00ae<\/span>\u00a0Onbody\u2122 Injector\u201d. BR&amp;R, Jan 2024.<\/em><\/li>\n<li><em>\u201cEnable Injections Announces Agreement with Sobi<span class=\"ordinal\">\u00ae<\/span>\u00a0to Develop and Distribute Aspaveli<span class=\"ordinal\">\u00ae<\/span>\u00a0in Combination with enFuse\u00ae in Sobi Territories\u201d. Press Release, Enable Injections, Sep 2024.<\/em><\/li>\n<\/ol>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>","protected":false},"featured_media":5745,"template":"","blog_category":[75],"class_list":["post-5989","blog","type-blog","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Drug Delivery Trends for 2025 - Sanner Group<\/title>\n<meta name=\"description\" content=\"Find out about the drug delivery market trends for 2025 and beyond from the experts at Sanner\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.sanner-group.com\/de\/insights\/blog\/drug-delivery-trends-for-2025\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Drug Delivery Trends for 2025 - 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