By seamlessly transferring designs from development to production within a single trusted partner, Sanner ensures faster market readiness, minimized transition risks, and scalable long-term manufacturing, supporting product commercialization while saving you time, cost, and complexity.
Sanner specializes in medical device design transfer, with a process provides a smooth handoff of the frozen design from engineering development to scalable production, through a carefully phased approach that prevents costly rework, ensuring production readiness at every stage.
Design Transfer process
Manufacturing constraints are often addressed too late into product development. Sanner’s transfer teams ensure manufacturing requirements are considered from the start, proactively managing critical considerations to ensure a seamless path to market
Responsibility for the product gradually shifts as it advances through the development stages:
Accelerating the Path to Production for New Products.
Sanner’s teams integrate design transfer long before design freeze to reduce industrialization risk and accelerate market readiness. Our teams deliver value from pre-design freeze through pre-commercial builds and into full manufacturing. We continue to support product changes throughout the entire lifecycle.
Mitigate Risks Early
Before transfer begins, our Design Transfer team evaluates the device and recommends pre-transfer changes to discover and mitigate potential risks before production begins.
Model Critical Manufacturing Components
From the earliest stages, our team applies a single, integrated development process to optimize components and assemblies for manufacturability. Digital twins, mold-flow analysis, and tolerance stack-up studies resolve expensive design issues in CAD before tooling is made, avoiding the rework and requalification cycles that stall programs mid-transfer.
Ensure Production Equivalence
Design verification testing, pilot builds, and commercial manufacturing all occur in the same facility under consistent commercial controls. This continuity allows us to identify and recommend process improvements that boost efficiency before full production begins.
Disruption-Free Launch
Before commercial launch, we resolve issues uncovered in production-equivalent builds and modeling, so they never reach production. Whether the root cause sits in a process, a component, or a supplier, whichever team finds the issue owns the fix. This keeps pilot builds on track for a disruption-free launch.
Scale Manufacturing
The same interdisciplinary team stays engaged throughout an iterative scale-up plan to ensure a smooth transition.This means design improvements move faster, saving time and reducing delays in resuming production.
Manufacturing Transfer
Sanner transfers medical device and combination product manufacturing between our global facilities and from external partners using a proven technology transfer process that includes documentation review, equipment qualification, and Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ). The result is a smooth transition to production with validated manufacturing processes, consistent product quality, and minimal disruption.
The Design Transfer Team
Sanner’s Design Transfer Engineers serve as the bridge between product development and manufacturing. Cross-trained in project management, product engineering, and manufacturing engineering, they coordinate the transfer of products from our design and development centers. Working closely with quality, regulatory, supply chain, and operations teams, they ensure every transfer is executed efficiently, with complete documentation, validated processes, and a clear path to scalable production.
Built for Scalable Manufacturing
With over 28,500 m² (300,000+ sq ft) of production space and 11,000 m² (118,000 sq ft) of ISO Class 7 and 8 cleanroom space across Europe, the US, and Asia, Sanner has the scale to support complex device programs from pilot runs to full-scale manufacturing.
Sanner operates under an ISO 13485 certified quality system built on rigorous quality assurance, with FDA-registered and cGMP-compliant sites. Our hybrid QMS supports combination products under FDA 21 CFR Part 4, integrating 21 CFR Parts 820 (QMSR) and 211, alongside EU MDR (2017/745) compliance.
Looking for a partner to move your device from development into production? Sanner’s design transfer team is ready to support you from design freeze through process validation to commercial manufacturing.
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