Sanner IDP®

Idea – Design – Product – the Sanner IDP-Process® for customized solutions and contract manufacturing projects

Sanner Envelope

What is the Sanner IDP-Process®?

Experience our holistic process for successful, customized development and contract manufacturing projects

Are you developing a new drug and still need the ideal pharmaceutical packaging concept and a customized packaging tailored to your requirements? Are you looking for medical solutions or do you require a competent development partner for your medical device? Maybe just a contract manufacturer for your customer unique products. The Sanner IDP-Process® combines long-term primary packaging expertise and medical device development experience in one holistic process – for your customized medical system or engineered unique primary packaging from a single source.

In a six-phase process, we manage your entire project – from the first idea through to serial production, and beyond. Regardless at which point of the project you enter, the result will be: a smart, efficient and safe solution for your medical device or drug packaging.  

Sanner is backed by years of experience in

  • Multi-component and precision injection molding
  • Integration of desiccants
  • Dosing of fillers and chemical substances
  • Material selection and technical suitability, even for complicated materials including Barex or COC
  • Packaging design
  • Mass production in consistently high quality
  • Cleanroom production class 7 & 8 (class C & D)
  • Sealing and joining technologies
  • Assembly
  • Different decoration techniques
  • Box-build logistics solutions

Concept Phase

Tell us what you need!

In our product design department, we will develop creative packaging concepts and medical devices in line with regulatory requirements, which are transferable to large-scale production.

Design Phase

Take a pick! 

We will specify your favorite concepts based on a validated product design.

Prototype Phase

Challenge us! 

We will qualify and test the required equipment and close-to-production product samples in a close cooperation between your and our experts.

Industrialization Phase

Get ready for the real thing!

We will manufacture, install and qualify the production equipment and define the parameters for a smooth and efficient production process.

Implementation Phase

For your approval! 

We will establish a robust and fully validated manufacturing process, and prepare the required documentation. Once you give your approval, everything is set for a fast and reliable production start.

Roll-out Phase

Conquer the market! 

While you get busy selling, we make sure that consistent product quality is maintained through continuous control of serial production.

Even after the market launch, we remain at your side – throughout the entire life cycle of your product.

Continuous quality management and process optimization make sure you are always on the safe side.

Let us support you in realizing your smart, efficient and safe pharma packaging solution or medical device! The holistic Sanner IDP-Process® for your successful project.

Our sales specialists will be happy to give examples on project implementation

Packaging development with highest Quality & Compliance

  • ISO 13485, ISO 9001, ISO 15378, ISO 50001
  • FDA compliant manufacturing for primary packaging and medical devices (cGMP); 21 CFR PART 820 Quality System Regulation compliant
  • Drug Master Files Type III for Sanner packaging at FDA
  • Manufacturing of components for CE marked products
  • USP compliant packaging (USP <661.1>, USP <670>)
  • EU and FDA Food Compliance (EU-Directive 10/2011/EC, EU-Directive 1935/2004/EC, EU-Directive 2023/2006/EC, 21 CFR 174-186)
  • Class ISO 7 and 8 clearoom production
  • Humidity and temperature-controlled manufacturing environment 

What our customers appreciate

  • Open communication and highest flexibility thanks to short distances and trusting cooperation leads to maximum security in the whole development process
  • Concept development & design studies
  • Research and selection of materials
  • Product development according to IDP-Process® and based on cGMP guidelines
  • Product design suitable for large-scale industrial production
  • Re-engineering and cost improvements for existing packaging
  • Process development by using latest DoE procedures
  • Full validation capabilities (DQ, OQ, IQ, PQ)
  • Regulatory advice
  • Sterilisation Consulting
  • Development and validation of test methods
  • Optimization of supply chain and secondary packaging